Customer Spotlight:
Lucent Technologies Manufacturing Operations

The DirectLight IG optical switch delivers instrumentation grade switching, VOA, and NIST-traceable calibrated power meter functionality to users in the manufacturing test automation area. Lucent has recently chosen DirectLight for use in its manufacturing operations, incorporated as part of a test automation station for its optical networking products.

The value of switching in manufacturing test is well known, and used in practice for component, module, and system-level test for some time. Switches efficiently connect the ports of devices under test (DUTs), to various pieces of test equipment and simulated network impairments (such as fiber spools, polarization controllers, etc.). Switches also enable 24/7 automation of test processes, permitting faster testing, and the potential to remotely trouble-shoot systems fully deployed into manufacturing environments if a failure occurs.

To date, the cost of optical switching has limited the manufacturing engineer to choosing smaller 1xN switches. These smaller switches can be combined to give a larger effective switch, albeit at significant cost – a blocking matrix, with numerous connections between the smaller switches resulting in significantly higher losses, and the need to manage multiple devices.

Parametric and protocol-layer tests are made far more effective through a cost-effective MxN optical matrix switch. As a fully transparent connection tool, the DirectLight product can be used for any of Lucent’s optical networking products, regardless of line rate or protocol. A single non-blocking DirectLight switch can replace numerous separate switches, separate VOAs, and separate power meter devices – all with a single control interface. This eliminates dozens of unnecessary connector losses, and amplifiers that would otherwise be required to offset these losses, thus improving the overall loss budget.

With the built-in per-channel VOA and power meter, reduction in up-front equipment costs with DirectLight can be as much as 4 times lower. In addition to the reduction in equipment costs, a single device means far fewer components to spare and calibrate – meaning lower life cycle costs, and less downtime. For those situations where footprint is critical, DirectLight can dramatically reduce the space in a test set, where as much as half a rack can be condensed to 2 rack units (3.5”).


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